کارخانه آسفالت STAINMANN MOBILE COLD RECYCLING MIXING PLANT 320 t/h

MOBILE COLD RECYCLING MIXING PLANT 320 t/h is a plant that produces bitumen and cement-soil mixtures. It is designed to produce the basis of the roadway, as well as to perform a number of other related works.

BENEFITS:
• Continuous weight dosage of the filler, which allows to achieve more accurate materials;
• The process of dosing water is carried out by a flow meter with a minimum error;
• Inert materials are fed according to the given proportions;
feeders are used for feeding, in which frequency-controlled drives are provided;
• To control the equipment, a microprocessor system is provided, which allows for automatic operation of the equipment;
• The system has built-in technical and logical interlocks, there is a database of recipes and the statistics of the product operation is stored.

SPECIFICATIONS
Productivity : 320 tons / hour.
Bunkers : 4 x 15 m3
Storage Bunker : 6 m3
Cement silo : 100 tons

GENERAL SPECIFICATIONS

The FEED UNIT consists of two movable blocks.
Dimensions:
• LENGTH: 17,200 mm
• HEIGHT: 4200 mm
• WIDTH: 2550 mm
• WEIGHT: 16.000 kg

FEED UNIT
• Hopper volume 4 x 15 m3 (2.300 x 3.500 x 2.400 mm)
• Loading width 3.500 mm
• Hopper sheet thickness ST 37 - 6 mm
• Silo nets
• Manual lid adjustment
• Material level sensor
• Equipped with all necessary electrical equipment.

DOSING BELT
• QTY: 4
• CAPACITY: 120 t/h
• DIMENSIONS: 600x1,800 mm
• Conveyor belt in EP 125 600 mm, 3 layers, certified 8 mm
• FEATURES: 3 kW 65 rpm motor
• Frequency control of conveyor speed

HORIZONTAL CONVEYOR
• Tape width: 900 m
• Length: 21.000 mm
• Productivity: 600 t / h
• Belts: 900 mm, 4 layers 10 mm
• 18.5 kW motor
• Transmission speed 1.88 m/s
• Profile NPU 100
• Coils with bolts

CHASSIS
• DIMENSIONS: 2,500x 17,000 mm
• Columns and beams from ST52.3 profile 200X100X8 mm
• 6 fixed legs
• 2 footrests
• TIRES: 2.35 75 17.5 Pirelli
• BRAKING SYSTEM: air brake system
• ELECTRICAL SYSTEM: Electrical system suitable for traffic


MIXING UNIT

Dimensions:
• LENGTH: 14,300 mm
• Height: 4,530 mm
• WIDTH: 2,550 mm
• WEIGHT: 14.000 kg


MIXER
• Dimensions : 5.000 x2.250 x 2.350 mm
• Productivity : 400 tons/hour
• Armor HARDOX/XAR 450 , Shovels 12-14 Steel Mn
• Walking platform available
• Sprinkler for water and bitumen emulsion
• Motor-reducer 37 kW 114 min. / About.
• SKF bearings

TRANSFER BELT
(from the mixer to the bunker of finished products)
• Dimensions : 900 x 9.600 mm
• Productivity : 500 t/h
• Belt : 900 mm, 4-ply gear 10 mm, tooth height 20 mm
• 18.5 kW motor
• 1.88 m/s tape speed

PRODUCT STORAGE BUNKER
• Volume : 6 m3
• Unloading unit: pneumatic and mechanical
• Dimensions : 2.300 x 4.500 x 2.400 mm
• ST 37 , 6 mm

PNEUMATIC SYSTEM
• COMPRESSOR: Double piston, 8 bar FESTO
• HOSES: 10-pin hose
• TECHNICAL DATA: MAG IR ART
• VALVE: ½" 5-2 MAG valve
• Piston: 100 x 500 mm 2 pcs.


WATER SYSTEM
• Water Pump: SLG 2" Standard Pump
• VALVES AND HOSES: 2" Ayvaz valve and 8 bar rubber hose
• Flowmeter :KROHNE 1050
• No water tanks.

BITUMEN EMULSION SYSTEM
• Bitumen Pump : UDPX 305 2 ½” 7.5 kw UZMAN Pump
• MAGNETIC Flowmeter :KROHNE 1040
• Valves and hoses: 2 ABO, valve and filter, 8 bar rubber hoses

CONTROL PANEL
• All electrical parts - Telemechanique. ,
• Meets IP55 protection standards.
• PC – control software.
• Ammeter and voltmeter appear on the panel.
• Warning and sirens are visible at the plant.

CEMENT DOSING SYSTEM
• 100 ton cement silo.
• Bolted type for easy transport
• Capacity: 100 tons, 58 m3
• Height: 12000 mm
• Width: Ø 3200 mm
• Outlet: Ø 300 mm
• Weight: 6360 Kg.

VERTICAL 50 м3 BITUMEN EMULSION TANK
• Overall dimensions: Ø2 500mm x 12000mm.
• Weight: 6,500 kg
• Volume: 50 м3,
• Heating: 40 kW electric heaters
• Mixer: 1pc. x 11 kW
• Bitumen emulsion pumping unit: UZMAN Pump UDPX 305 2 ½” – 7.5 kW
• Productivity : 17.5 м3 per hour